As a custom titanium alloy 5-axis CNC machining parts manufacturer, we offer one-stop custom CNC machining services with 100 advanced CNC machines, and a wide range of materials and surface treatment options. Below are the CNC machining services, advantages, materials, and surface treatments we offer:
Custom CNC Machining Services
1. Design and Modeling:
Utilize CAD (Computer-Aided Design) software to create 3D models of parts and provide personalized design according to customer requirements.
2. Programming and Simulation:
Convert CAD models into G-code recognizable by CNC machines and perform machining simulations to ensure accuracy and efficiency in the machining process.
3. Precision Machining:
Use 5-axis CNC machines for cutting, drilling, milling, grinding, and other high-precision machining operations to meet strict requirements for size, shape, and surface quality of parts.
4. Custom Production:
Perform custom machining based on drawings or samples provided by customers, realizing personalized production.
5. Post-Processing:
Offer surface treatment services such as sandblasting, pickling, electrolytic polishing, anodizing, and micro-arc oxidation, as well as necessary assembly and testing services.
Advantages of CNC Machining
1. High Precision:
CNC machines have extremely high positioning accuracy and repeatability, achieving micron-level or even nanometer-level machining precision.
2. Complex Structure Machining Capability:
CNC machining, controlled by programming, can easily achieve complex curves, irregular structures, deep cavities, and long, thin holes that are difficult to handle with traditional machining methods.
3. Efficient and Stable Production:
High automation level allows continuous operation 24/7 without manual intervention, significantly improving production efficiency. Stable machining conditions and strict process control ensure consistency between batches.
4. Improved Material Utilization:
Technologies like optimized material layout and 5-axis simultaneous machining minimize material waste, reducing manufacturing costs.
Materials and Surface Treatments
Materials:
1. Titanium Alloys:
Includes various grades such as TA1, TA2, TA3, TA4, TC4, known for their excellent strength, corrosion resistance, biocompatibility, and lightweight properties.
2. Other Metals:
Based on customer requirements, we can also provide machining services for other metals like stainless steel and aluminum alloys.
Surface Treatments:
1. Sandblasting:
Uses high-speed sand particles to impact the part surface, removing oxidation and impurities, enhancing surface roughness and adhesion.
2. Pickling:
Uses acidic solutions to remove oxides and rust from the part surface, making it smoother and cleaner.
3. Electrolytic Polishing:
Removes microscopic irregularities from the part surface through electrolysis, achieving a mirror-like finish.
4. Anodizing:
Forms a dense oxide layer on the part surface through an electrochemical process in an electrolyte solution, enhancing corrosion resistance and decorative properties.
5. Micro-Arc Oxidation:
Creates a ceramic-like oxide film on the part surface under high-voltage electric fields, providing higher hardness and wear resistance.
If you have titanium alloy 5-axis CNC machining parts project needs, we offer free DFM analysis and 1-on-1 engineering support services. Please contact us immediately; we are available 24/7.
In Conclusion
As a custom titanium alloy 5-axis CNC machining parts manufacturer, we provide comprehensive custom CNC machining services, significant advantages in CNC machining, and a variety of material and surface treatment options to meet the diverse needs of our customers.